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Smaky

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Posts posted by Smaky


  1. If the system has been completely drained then you'll need to ensure it is filled prior to connecting the battery and opening the drivers door, whilst it's running for the first time ensure the sele oil level stays above the plate in the reservoir, make sure the clutch rod position is set correctly and locked, and then operate the gear change with the key at MAR but engine not running, this allows you to select ALL gears, do around 30 changes as this should bleed the system sufficiently and show if the pump and accumulator are working OK, check the fluid level and ensure that with the system in neutral that the clutch rod length is again within limits.


  2. THis is the pump, what you can do is try and kick start the pump, it lives behind the left hand head light, you can see the pipes coming off the end off the pump section, using a stick just hit the pump after you've just opened the drivers door, if it springs into life then the car should run fine until the pump stops in that "dead spot" again, I'd recommend replacing the pump or if you are able to, replacing the motor brushes as shown in the guide section of this forum.


  3. Hi, and welcome, anyway the 164 is a beast and restoring her is a challenge worth taking on, but before you go too deep I'd advise checking the floor panels, along the sills and up under the rear wheel arches for tin worm which may ruin your day during an MOT. Back to the question, the other 2 spark plugs are in the same place in the other head, but you need to remove the inlet plenum chamber, not a massive task but fiddly with all the clamps and little screws.

     

    Have fun and hope to see some pics of her soon,

     

    Regards

    Alex


  4.  

     

    Was thinking possibly MAF but there are no warning lights on the dash and no fault codes on MES, (except for P0115 Water temp sensor,but that's a separate issue) and disconnecting it makes no difference.

     

     

     

    If disconnecting it makes no difference then you have found the area of the problem, first though check that all air inlet duct clamps are tight and that none of the ducts have leaks, then commit to a new MAF.


  5. I doubt that. The clue in this was that the release bearing was removed in kit form. This ONLY happens when the front bearing has failed in the gearbox, this is exactly what I think has happened, when you removed the gearbox did you get much oil out of it and did you check the mag plug for debris? I think the box needs to come off again and be striped right down. Then I think you'll find the problem is obvious. You'll also probably need yet another clutch kit as your new one will be soaked in gearbox oil.


  6. That would lower the temp as it would be flooding the engine, I'd look further into the water pump, if it was a plastic one that was fitted then it's possible the first time it overheated it cracked, then flush the cooling system, if there is a blockage then the flow obviously isn't there. Your ambient temp will keep it a little warmer in slow traffic but this should bring on the fan more ofter....so I'd replace the temp sensor incase it's sending false signals to the ECU, this would also underfuel the engine and this also increases the temp.


  7. The board in the dash switch module for the fogs can get damp and the resulting corrosion can short the tracks on it, as this switch is connected to the body computer IC which then flicks the relay to power the lights, it is something that should be addressed as this can blow the body computer.

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